Resource guide · The specimen drawer

Envelope Guide: Types, Sizes, Materials

Five constructions, sixteen standard sizes from the #6¼ to the 12" × 9" catalog, three stocks, five flap profiles — the reference our mailing floor works from, written down so you can spec the right envelope in one pass.

Download the guide

PDF · 2 pages · 1.26 MB

01 The types

Envelope types

Different jobs call for different constructions. The right one improves presentation, protects what’s inside, and keeps the piece easy to mail.

Commercial

The standard business envelope. Machine-friendly proportions, priced for volume — most of what crosses our inserters rides in one.

Best for
Letters · invoices · direct mail

Announcement (A-style)

Squarer than a commercial, more formal in the hand — the proportion sits between business mail and a true square.

Best for
Invitations · cards

Square

An exact square, instantly noticed in a stack of #10s. USPS handles it as nonmachinable, so budget extra postage.

Best for
Marketing · invitations

Booklet

Opens on the long side, so flat contents slide in without folding — brochures, reports, presentation decks.

Best for
Multi-page documents · brochures

Catalog

Opens on the short side and built stronger, for heavy or thick contents that need the sturdier seam.

Best for
Heavy contents · large documents

02 The size chart

Envelope sizes

Sixteen standard sizes cover nearly every job that leaves the plant. Dimensions run height before width — which is why a booklet envelope reads 9 × 12 and a catalog reads 12 × 9.

SizeDimensions (H × W)Best for
#6¼3½" × 6"3.5 × 6Small mailings, statements
#6¾3⅝" × 6½"3.625 × 6.5Checks, statements
#73¾" × 6¾"3.75 × 6.75Folded documents
#7¾3⅞" × 7½"3.875 × 7.5Business correspondence
#93⅞" × 8⅞"3.875 × 8.875Reply envelopes
#104⅛" × 9½"4.125 × 9.5Standard business letters
#114½" × 10⅜"4.5 × 10.375Larger documents
#124¾" × 11"4.75 × 11Brochures, expanded mailings
#145" × 11½"5 × 11.5Large flat documents
A-64¾" × 6½"4.75 × 6.5Invitations, cards, announcements
A-75¼" × 7¼"5.25 × 7.25Invitations, cards, announcements
A-85½" × 8⅛"5.5 × 8.125Invitations, cards, announcements
A-95¾" × 8¾"5.75 × 8.75Invitations, cards, announcements
A-106" × 9½"6 × 9.5Flat mailings
Booklet9" × 12"opens long sideMulti-page documents, reports, presentations
Catalog12" × 9"opens short sideLarge-format materials, catalogs, marketing kits

Custom sizes are also available, depending on your project — send the finished piece and we spec the envelope around it.

03 The stock

Envelope materials

Material decides how the envelope looks, how it prints, and what it says before it’s opened. The right stock depends on how much of the job is presentation.

White wove (standard)

Smooth, uncoated, and the default for a reason: it prints clean — especially text — and it’s the most cost-effective stock on the shelf.

Best for
Invoices · statements · correspondence · high-volume mailings

Coated

A treated surface that holds ink on top of the sheet instead of soaking it in — sharper images, richer color, a more polished face.

Best for
Branded mail · promotional campaigns · logos and bold graphics

Textured / specialty

Linen, felt, stipple — a surface you notice the moment you pick the piece up, from subtle finish to unmistakably premium.

Best for
Invitations · announcements · high-end marketing pieces

04 The flap

Flap styles

The flap sets how the envelope seals and how it reads when it lands.

Commercial

Angled — the standard business look.

Wallet

Straight and narrow; a clean appearance.

Square

Straight across; a balanced look.

Pointed

Angled to the center; a more formal feel.

Catalog

A deeper flap for added strength.

05 The extras

Customization options

Past size, stock, and flap, three add-ons do most of the work:

Full-color, full-bleed printing
Ink to every edge of the face and the flap — no white margins.
Window envelopes
The address on the insert shows through — one print pass, no labels.
Peel & seal
Adhesive strips that close fast and clean. Best for personal use, not bulk mailings.

06 The shortlist

How to choose the right envelope

Six patterns settle most projects:

If you’re sendingStandard business letters

UseA #10 commercial envelope

If you’re sendingInvoices with return envelopes

UseA #9 reply inside a #10 outer

If you’re sendingInvitations or cards

UseAn A-7 — or any A-style

If you’re sendingMarketing that has to stand out

UseSquare or coated envelopes

If you’re sendingMulti-page documents

UseBooklet envelopes (9" × 12")

If you’re sendingHeavy or large materials

UseCatalog envelopes (12" × 9")

The shortlist narrows it down fast; the final call rides on the piece, the volume, and the goal.

07 The PDF

Download the guide (PDF)

The whole reference in two pages — keep it beside your next mailing plan, or forward it to whoever specs the print.

Download the guide

PDF · 2 pages · 1.26 MB

Envelope-Guide-United-GMG.pdf

08 Your mailing

Which envelope does your piece need?

Send what you’re mailing, the quantity, and when it has to land. Our team comes back with the size, the stock, and a quote for the run — we’ve printed and mailed from one Mount Prospect plant since 1927.